Giga-opin Anti-isokuso Light Wood ọkà fainali Floor Ibora Rolls fun Public Transportation

Apejuwe kukuru:

Ilẹ-ilẹ PVC Emery jẹ ilẹ-ilẹ akojọpọ ti o ṣajọpọ PVC (polyvinyl kiloraidi) ilẹ rirọ pẹlu emery (silicon carbide) Layer sooro asọ. O funni ni resistance yiya iyasọtọ, awọn ohun-ini isokuso, ati resistance ipata, ṣiṣe ni lilo nigbagbogbo ni awọn agbegbe lilo giga gẹgẹbi awọn ile-iṣelọpọ, awọn ile-iwosan, ati awọn ile-iwe. Atẹle ni ọna iṣelọpọ rẹ ati awọn ilana bọtini:
I. Ipilẹ ipilẹ ti Emery PVC Flooring
1. Yiya-Resistant Layer: UV Coating + Emery Particles (Silicon Carbide).
2. Layer ohun ọṣọ: PVC Igi Ọkà / Okuta Ọkà Ti a tẹ Fiimu.
3. Ipilẹ Layer: PVC Foam Layer (tabi ipon sobusitireti).
4. Isalẹ Layer: Gilasi Fiber Imudara Layer tabi Cork Soundproofing Pad (Aṣayan).
II. Ilana iṣelọpọ Core
1. Igbaradi Ohun elo Raw
- PVC Resini Powder: Ohun elo Raw akọkọ, Pese Rirọ ati Fọọmu.
- Plasticizer (DOP / DOA): Mu ni irọrun.
- Amuduro (Calcium Zinc / Lead Iyọ): Ṣe idilọwọ Ipalapa Iwọn otutu (Calcium Zinc ni a ṣe iṣeduro fun awọn aṣayan ore ayika).
Silicon carbide (SiC): Iwọn patiku 80-200 apapo, dapọ ni awọn iwọn ti o yẹ (eyiti o jẹ 5% -15% ti Layer sooro asọ).
- Awọn pigments/Awọn afikun: Antioxidants, awọn idaduro ina, ati bẹbẹ lọ.

2. Wọ-Resistant Layer igbaradi
- Ilana:

1. Illa PVC resini, plasticizer, silikoni carbide, ati UV resini sinu kan slurry.

2. Fọọmu fiimu kan nipasẹ ibora abẹfẹlẹ dokita tabi kalẹnda, ati imularada UV lati fẹlẹfẹlẹ kan ti o ga-lile dada Layer.
- Awọn koko pataki:
- Ohun alumọni carbide gbọdọ wa ni boṣeyẹ tuka lati yago fun clumping ti o ni ipa lori dada smoothness.
- Itọju UV nilo kikankikan UV iṣakoso ati iye akoko (paapaa awọn aaya 3-5).

3. Titẹ Layer ohun ọṣọ
- Ọna:
- Lo imọ-ẹrọ titẹ sita gravure lati tẹ awọn ilana igi igi/okuta sori fiimu PVC.
- Diẹ ninu awọn ọja ti o ga julọ lo 3D imọ-ẹrọ iṣipopada nigbakanna lati ṣaṣeyọri ohun elo ti o baamu.
4. Sobusitireti Fọọmù
- Iwapọ PVC Sobusitireti:
- PVC lulú, kikun kaboneti kalisiomu, ati pilasitik ti wa ni idapọ ninu aladapọ inu ati ti a fi sii sinu awọn iwe.
- Sobusitireti PVC Foamed:
- Aṣoju ifofo (gẹgẹbi oluranlowo ifofo AC) ti wa ni afikun, ati pe a ṣe ifofo ni iwọn otutu ti o ga lati ṣe eto la kọja, imudarasi rilara ẹsẹ.

5. Lamination ilana
- Gbona Tẹ Lamination:

1. Layer-sooro asọ, Layer ohun ọṣọ, ati Layer sobusitireti ti wa ni tolera ni ọkọọkan.

2. Awọn ipele ti wa ni titẹ papọ labẹ iwọn otutu giga (160-180 ° C) ati titẹ giga (10-15 MPa).

- Itutu ati Apẹrẹ:
- Iwe naa ti tutu nipasẹ awọn rollers omi tutu ati ge sinu awọn iwọn boṣewa (fun apẹẹrẹ, awọn iyipo 1.8mx 20m tabi awọn iwe 600x600mm).

6. dada itọju
- Ibora UV: Ohun elo Atẹle ti UV varnish ṣe alekun didan ati idoti idoti.

- Itoju Antibacterial: Apo ion fadaka ti o ni ipele iṣoogun ti wa ni afikun.
III. Key Quality Iṣakoso Points
1. Abrasion Resistance: Ipele resistance abrasion jẹ ipinnu nipasẹ akoonu carborundum ati iwọn patiku (gbọdọ ṣe idanwo EN 660-2).
2. isokuso Resistance: Awọn dada sojurigindin oniru gbọdọ pade R10 tabi ti o ga isokuso resistance awọn ajohunše.
3. Idaabobo Ayika: Idanwo fun awọn ifilelẹ lọ fun phthalates (6P) ati awọn irin eru (REACH).
4. Iduroṣinṣin Onisẹpo: Ipele gilasi gilasi dinku imugboroja gbona ati ihamọ (isunku ≤ 0.3%).
IV. Ohun elo ati iye owo
- Ohun elo akọkọ: Alapọpọ inu, Calender, Gravure Printing Press, UV Curing Machine, Gbona Tẹ.
V. Awọn oju iṣẹlẹ elo
- Ile-iṣẹ: Awọn ile-ipamọ ati Awọn idanileko (iduro forklift).
- Iṣoogun: Awọn yara iṣẹ ati Awọn ile-iṣere (awọn ibeere antibacterial).
- Iṣowo: Awọn fifuyẹ ati awọn ile-idaraya (awọn agbegbe ijabọ giga pẹlu awọn ohun-ini isokuso).
Fun iṣapeye igbekalẹ siwaju (fun apẹẹrẹ, lati mu rirọ tabi dinku awọn idiyele), ipin plasticizer le ṣe atunṣe tabi tunlo PVC le ṣafikun (fifiyesi si iwọntunwọnsi iṣẹ).